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Predictive Maintenance

We analyze vibration and operating data to assess equipment condition and support maintenance.

AI Predictive Maintenance Solution

Detect Failures Before They Happen

AI reads equipment vibration and alerts you before a failure occurs.

  • Vibration Sensors
  • Frequency Analysis
  • Anomaly Detection
  • Failure Prediction
  • Downtime Prevention
  • A worker’s hands checking equipment motor parts with a tool

    Equipment Checks Have Relied on Eyes and Ears

    Equipment and machinery on the shop floor vary widely depending on the products being made, and many work environments are not as clean as a semiconductor fab. As a result, staff and plant managers check for problems themselves by looking, listening, and running test operations. But this approach makes it hard to spot failures in advance and requires constant attention to keep equipment from stopping.

  • A vibration sensor mounted on an equipment motor

    Detect Failures Early Through Vibration

    Vibration sensors are attached to equipment, and features for each failure type are extracted from the measured vibration data. AI models quickly analyze and classify vibration and electrical frequency data to monitor for anomalies and predict failures, so teams can respond before equipment stops. Work becomes more efficient in every process, and production becomes more stable.

    • One-Class LSTM
    • BiLSTM
    • Autoencoder
    • PCA
    • TadGAN
  • Rows of large industrial equipment in a factory

    Get Started Quickly with a Site-Specific Setup

    Identify the equipment that shows vibration before failure, attach vibration and frequency sensors suited to it, and predictive maintenance can begin right away. Hongik Information Technology packages its accumulated AI models, datasets, and smart factory implementation experience as modules that can be applied on site in a short time, combining web technology and AI to further improve work efficiency.

Features & Specs

Features

  • Delivers accurate classification with AI models tailored to each machine’s vibration characteristics
  • Collects and processes AI-analyzed equipment data and manages it in one place
  • Integrates with smart factory and legacy systems
  • Deploys quickly and is easy for anyone to use
  • Reduces equipment downtime to help improve production efficiency and profitability
  • Web-based, so it can be used on PCs, tablets, smartphones, and other devices

Operating Environment

User PC
Windows 10
Server OS
Linux Ubuntu, Windows Server
Database
MS-SQL, MariaDB
CPU
Intel i5 10th Gen or later
Memory (RAM)
40GB
GPU Memory
16GB
Storage
HDD 1TB

The specifications above are recommended and may vary depending on your site environment.

Let’s Build Your Factory

Start manufacturing AX that fits your shop floor with Hongik Information Technology.